输送带修补分类
输送带修补分类
Repair classification of conveyer belt
1.将输送带破损部位用角磨机配合钨钢打磨碟进行打磨。
1. grinding the damaged parts of the conveyor belt with the angle grinder and tungsten steel grinding disc.
2.根据输送带破损部位的大小选择相应的带半硫化层的输送带修补片或修补条(修补条或修补片至少大出破损部位15~20mm)茵美特建议使用带半硫化层修补条、修补片,不带半硫化层的材料建议将粘接面进行深层次打磨。
2. according to the size of the damaged parts of the conveyor belt, the corresponding repair strip or repair strip with the semi vulcanized layer (the repair strip or the repair piece at least breakage 15~20mm) is recommended to use the semi vulcanized layer repair strip and the patch, and the material without semi sulfide layer is suggested to make the bonding surface deep grinding.
3.将输送带破损部位和输送带修补条半硫化面进行涂刷皮带胶,晾置一会,然后进行第二遍涂刷(晾置至不粘手为止,常温情况下一般在五分钟)。
3. the damaged parts of the conveyer belt and the semi vulcanized surface of the repair strip of the conveyer belt are painted with the belt glue, and then air is dried for a while, and then the second times the brush is carried out (until the hand is aired to the non sticky hand, normally at five minutes at normal temperature).
4.将修补条拉直贴在输送带打磨面上,用橡胶锤或者压实滚轮进行敲打压实,赶出空气。
4. straighten the patch bar on the grinding surface of the conveyor belt, use the rubber hammer or compacting roller to beat and compacting, and get rid of the air.
温馨提示:若环境温度过低建议使用碘钨灯或热风枪加热0.5-1小时,时间若允许适当延长加热时间,将有利于粘接面强度的提高。
Warm hints: if the environment temperature is too low, it is recommended to use the iodide lamp or hot air gun to heat 0.5-1 hours. If the time is allowed to extend the heating time properly, the strength of the adhesive surface will be improved.
输送带热硫化修补
Hot vulcanization repair of conveyer belt
1.根据输送带破损大小,沿破损四周至少大出15~20mm,划出切割修补线,以45度角斜切,并剥去已损坏的盖胶,切割时注意不要损伤下面的布层或者钢丝层。
1. according to the damaged size of the conveyor belt, at least 15~20mm along the damaged surrounding, cut out the cutting repair line, cut with 45 degrees angle, and strip the damaged cap glue, when cutting, pay attention not to damage the underneath or steel layer.
2.将输送带破损部位用角磨机配合钨钢打磨碟进行深层次打磨,建议打磨3mm。
2. grinding the damaged parts of the conveyor belt together with tungsten carbide grinding disc for deep grinding, it is recommended to polish 3mm.
3.将打磨好的输送带铺上织物加强层或者是钢丝加强层,对加强层、破损部位进行涂刷热硫化剂,将未硫化芯胶四周边切成斜口,同样进行热硫化剂的涂刷平铺(未硫化面胶大小要与破损部位的大小一致)。
3. the conveyer belt which is grind good is laid on the fabric reinforced layer or the steel reinforced layer. The thermal vulcanizing agent is painted on the reinforced and damaged parts. The unvulcanized core gum four is cut into the oblique mouth, and the heat vulcanizing agent is also painted (the size of the unvulcanized surface glue is the same as the size of the damaged part).
4.使用热硫化修补器或硫化机进行加压、加温硫化。
4. use hot vulcanizer or vulcanizing machine to pressurize and heat vulcanize.
温馨提示:硫化机控制器温度控制在145—150℃之间,待上下两个硫化板温度都稳定好,开始硫化计时35~45分钟。(根据皮带厚度而定,每块硫化板每4分钟可硫化约1mm橡胶)待硫化板温度降至70℃以下方可解除硫化机水压,然后拆除硫化机。
Warm reminder: curing machine controller temperature control between 145 - 150 degrees, up and down the two vulcanized boards temperature is stable, began to vulcanization time 35~45 minutes. (depending on the thickness of the belt, each of the vulcanized plates can be vulcanized about 1mm rubber every 4 minutes). The temperature of the vulcanized plate is reduced to below 70 degrees centigrade, and the hydraulic pressure of the vulcanizing machine can be relieved, and then the vulcanizing machine is dismantled.
输送带快速喷涂修复
Rapid spraying repair of conveyer belt
输送带快速喷涂修复材料,它具有超强的粘着力,出色的耐磨性能和优异的抗拉性能、内聚强度、拉伸强度、剥离强度和良好的硬度、韧性、延长率。免拆卸、免热硫化,现场快速修复橡胶输送带划伤,修复费用低、时间短,避免报废更换和长时间停机造成的重大损失,自流平性好,外观光亮,既可以快速修复损坏的橡胶输送带、橡胶制品,也可在制品表面预涂一层保护层,而且修复后的传送带完全可以达到新传送的使用寿命。
Fast spraying repair material of conveyor belt, it has super strong adhesive force, excellent wear resistance and excellent tensile properties, cohesive strength, tensile strength, peel strength and good hardness, toughness and elongation. Free from disassembly, heat free vulcanization, rapid repair of rubber conveyor belt scratching, low repair cost, short time, to avoid scrap replacement and long time shutdown caused major losses, good self leveling, bright appearance, can quickly repair damaged rubber belt, rubber products, also can pre coating a layer of protection layer on the surface of products. Moreover, the repaired conveyor belt can reach the life span of the new transmission.